Custom Mylar Bags

Material: Mylar laminates & PET | Foil Aluminum | Eco PLA & Paper Window: No | Yes with glossy clear window | Yes with frosted window Design: Pre designed bags | Need designer help | Artwork ready-to-print Printing styles: Blank mylar bags with logo labeled | Metallized | Holographic chrome | Matte Shape: Rectangle | Round | Round corner | Custom shaped die cut Printing machine: Digital inkjet printer | Hot foil stamping | Gravure equipment Zip lock: Resealable ziplock | Child-resistant sealed zipper | Zip seal Finish: Silk matte | Soft touch coating

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Customize bag style including bag type, size, shape, material, printing help your brand stand out in the market competition.

1st Step

Choose Bag Shape

The first step of customization is to choose a proper packaging shape of mylar bags. You may have noticed mylar bags come in various shapes and sizes. Custom shaped mylar bags are perfect for packaging candies, gummies, marijuana edibles, and other cannabis-based products. Unlike rectangular bags, these novelty bags are often die-cut into cute shapes such as circles, rounds, backpacks, bottles, and even rainbows. They come in various sizes and capacities, and can be uniquely designed with your custom logo to enhance your packaging collection. We use high-quality molds to construct neat shaped bag for custom weed packaging. We always have customized pouch solutions to fit for your requirement.

Custom Sized Mylar Bags

Bag size depends primarily on the volume of product you want to package. But you may find 1 pound mylar bags come in various sizes by different mylar bags manufacturers. Meanwhile, 1 lb potato mylar bags can't be of the same size as 1lb salt or flour bags. So how to get the most suitable mylar bags for your specific ackaged items? The solution is to have a custom size bag. We have assembled a variety of bags to fit for common products and create a detailed size guideline in PDF file. Download this size chart to make a reference. All the sizes shown in the chart are customizable in case when you want it to be smaller or bigger. Below we have listed the most popular bags. Also if you need to make small variations to the size measurements, please let us know, we can have it custom made for you.
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset

Choose Bage Type

Do you need mylar bags to stand on the shelf, hang on the pegboard hooks, lay flat in the freezer, or to fit in a bucket with lid? We can customize any types of bags. There are four main types of custom mylar bags, including stand-up bags, flat bags, side gusset bags, and block bottom bags. These bags are ideal for showcasing and storing various products such as snacks, nuts, coffee beans, candies, gummies, marijuana edibles, freeze dried fruits, herbs, spices, pet food, etc. It's evident gusseted mylar bags can hold more than flat mylar bags with the same width and height dimensions. Thus the four type bags are custom sized based on their shapes. Typically they come in sizes ranging from small 8th bags to medium 1 pound or 1 gallon bags, but rarely to large 5 gallon, or extra large 10 gallons bags. Flat mylar bags is good for single serve packaging, stick packs, retort packaging, vacuum packaging and large volume food storage. Flat bags have actually the most robust bag structure. The 3-side-seal is simple and reliable to offer an air-tight protection for products inside. They often appear as vacuum package, retort bags or food storing mylar bags with aide of oxygen absorbers. We offer a full category of four bags types that can be customized and printed for our customers.

Print Bag Template, Test Bag Size and Fitting

To ensure your mylar bags are the correct size for your products, it's important to choose the right size to create an accurate template. Once you've printed out the template, you can cut and assemble a real bag to test the size and volume. If you're new to mylar bag manufacturing, we have a helpful video showing the full process. We also offer free bag templates with width, height, and gusset dimensions. Simply download our ready-to-use template and customize it with your design. We also offer additional features like hang holes, windows, tear notches, zippers, and hang holes.

Contact our designer for modifications and start creating your custom mylar bags today.

2nd Step

The second step starts from material selection

Mylar packaging bags have the advantage to be smell proof, moisture barrier, sealable, printable, and flexible. It's perfect to preserve food quality. Mylar pouches are popular in food storage and packaging of marijuana dispensary products, gummy edibles, or supplements. The choice of adequate materials and their combination is crucial for bag's function.

Mylar Definition

What is mylar? To put it simple, mylar is in nature a type of plastic film that is thin and durable. It's about 12microns in thickness, usually with a thin layer of aluminum coating. Its technical name is METPET, MPET, or VMPET ( e.g. vapor metalized PET film) at the very beginning when it's invented. It has been around for nearly seventy years, since its invention in the 1950s by Dupont. Now DuPont Teijin Films have evolved to a wide variety of film options including clear, hazy and matte PET. Metallized mylar bags were then put into use as food packaging bags
for MRE meal in the army. They have been proven to be practical and costeffective over the years. Mylar bags are not made by metallised PET solely, but by laminates of several other material, such as clear PET, VMPET, kraft paper, LLDPE, or PLA. This multi-layer laminated film is flexible and can be customized to build
strong and stylish barrier mylar bags.

If you are new to this field, you may be faced with so many terminologies and confused with their meaning. Below is the basic knowledge you need know to make a better material choice. It can save you from making tough decisions in constructing an odor proof mylar bags. This package is perfect for packaging weed strains, cannabis edibles, pre rolls, e vape cartridges, flour, rice, yeast, pasta,
beans, cbd products, and more.

Clear PET film (Polyester film)

Normally in thickness of 48 gauge, this clear mylar film is excellent in higher tensile strength& better moisture barrier than PP & PE film. It is easy to be metalized by aluminum, custom printed, laminated to make dispensary packaging bags or food storage mylar bags. This material is resistant to temperature change from freezer to oven.

MPET

After metallized by aluminum, PET film have a metallic shining effect in aesthetic appeal. METPET film greatly decrease the permeability of oxygen and water vapor moisture. Having the same odor resistant property, it can be used as a high barrier component in the laminated mylar film to enhance the protection for herb freshness or cannabis quality.

Matte PET film

Matte PET film is a bi-axially oriented polyester film that has a silk-like medium haze in the light and a less glossy appearance than traditional clear PET. It is ideal for custom printing. When used for window bag, the window is frost and foggy.

Soft Touch PET film

Soft Touch PET film is a type of polyester film that has been specially coated to give it a matte, soft feel. This film has a minor gloss when compared to Matte PET film, but feels more gentle to the touch. In addition, Soft Touch PET film is abrasion-resistant, printable, and durable, making it an excellent choice for packaging cannabis products, snacks, or other products where a
premium feel is desired. With its soft texture and ability to upscale packaging, Soft Touch PET film is a great way to elevate your brand and impress your customers.

LLDPE ( Linear Low-Density Polyethylene)

Acting as sealable layer, LLDPE is more than a functional film. It is flexible, and can work with Clear PET to create heat seal mylar bags.

Kraft Paper

Contrary to plastic film, kraft paper is 100% recyclable. Kraft mylar bags are lined with MPET and LLDPE. The paper/VMPET/LLDPE laminated film is sealable by a heat sealer. It retains the same protection ability while helping improve your brand identity with the natural look and hand feel.

Eco PLA or recyclable PE

Eco PLA and recyclable PE are biodegradable. They can be used in circumstances when the custom package needn't meet a high level oxygen or moisture barrier requirements. PLA comes from renewable starch or sugar, it's compostable when being disposed of in a proper way. Bags made by recyclable PE can be recycled and reused. So it can reduce waste and pollution, and it's eco-friendly for non-food items packaging such as clothing and accessories, books, toys, etc.

We have still more to choose from such as BOPP, VMOPP, CPP, PA, aluminum foil, etc.

Having selected the desired material components for mylar laminates, it comes to choosing their combination and thickness to make a best custom mylar bag for storing weed, water, gun, or food items.

3rd Step

The third step is to custom print on mylar bags, which is also the most important step in customization procedure.

Personalized design is a great way to represent your brand's messaging. As the most requested packages types, custom printed Mylar bags are perfect for businesses to stand out in the market. These bags can be printed with your custom logo, design and slogan. They offer a wide range of applications, which opens up an entirely new world of packaging possibilities. Whether you are a retailer or a manufacturer, printed mylar bags can help you make a lasting impression on your customers and increase brand recognition.

Choose Printing Style

Once you've determined the size, shape, and materials of your mylar bag in the previous steps, it's time to create the artwork file to customize your printing. There are three key components to consider: the template that outlines the capacity of your bag, the printing style, and the design content. You can download a bag template from our website or request one from our sales representatives. Before designing your logo or artwork, you must choose your preferred printing style, which can vary based on equipment, finishes, and materials. Our imprinting options include gravure, digital, silk screen, and hot stamp printing, while our finishing options include UV, glossy, matte, metallic foil, spot, and more. With the aid of your designer, you're free to combine printing and finishing categories to achieve your desired results. We can make your cutomized bags with clear window, matte finish, spot glossy logo, and shining metallic texts at affordable price. If you need guidance, our experienced sales team is available to help you explore the many options that fit your budget.
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset

Digital printing can print directly on mylar bags

It is fast, convenient, and easy to access with all the printing finishes available. Our latest production technology represents a significant advancement, enabling us to offer a sought-after feature that had been previously unattainable -spot UV (registered gloss). So for custom digtial mylar bags, it needn't to be all glossy or matte. This finish style gives you maximum design freedom, but that's not all, it also unlocks more convenient choice. By using this method, our customers can streamline their workflow and proceed directly to bulk rotagravure printing without any need for design modifications. Our digitally printed bags are popular for customers who want to start a trial in the market without incurring extra plate costs. With our low minimum order requirements, businesses of all sizes can easily get started with our products. Additionally, we are committed to sustainability and offer eco-friendly options made from recyclable materials to customers who are environmentally conscious.

Make Design Artwork

You can choose to cooperate with a professional designer or design on you own, we offer also free design service. You are sure to create a unique design that best represents your brand. You should also consider the colors and fonts you use, as well as any graphics or images to best fit your branding requirement. We have seen some brand highlight their logo or slogan with spot UV. The visually appealing design can perfectly convey the message you want your brand to communicate. To make your printing cost-effective, you can choose to apply labels or stickers on plain or designer bags. Our designer mylar bags are preprinted with decorative graph without branding. You can have it custom branded by applying your label or stickers. We have made an instruction booklet for your reference of printing design, please click here to download it.

Approve preprint proof

To get started with printing your custom artwork, you can upload it to our website or send it to our sales representatives via email. Our skilled technicians will carefully examine the details and reply within 48 hours, reviewing color schemes, gradients, fonts, and text. If necessary, they may make small revisions to enhance the printing effect. It's crucial to ensure that all elements are consistent and accurate throughout the artwork, as even minor variations can significantly impact the final product's appearance, even worse causing unnecessary waste of money By carefully reviewing and adjusting these details during the pre-printing proof stage, any potential issues can be identified and resolved before the printing process starts, resulting in a high-quality final product. We will send the final artwork back to you for proofreading. The date you approve the proof will mark the starting point of the order. We can then begin making cylinders and preparing materials for printing.

Complete printing job

The complete process includes plate making, material preparation, and color printing. Our gravure press utilizes intaglio printing technology to print up to 10 colors on a broad range of materials, including PET, BOPP, kraft, and nylon. Gravure printing involves engraving the desired design onto a cylinder and then transferring the ink onto the bag. It allows for precise and high-resolutionprinting. After printing, we store the cylinders in our warehouse in optimal condition, guaranteeing that they can be reused for repeat orders within 18 months at no additional cost. Our printing team is led by two experienced master printers with over 20 years of experience. To ensure consistent color quality with your custom design, we utilize a color meter to measure color ranges and gradients. In addition to relying on our color checking machine for accuracy, our workers are trained to spot check the printing process, guaranteeing that the correct colors are used throughout the printing.
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4th Step

Converting with Custom Options

After following all the above steps, you are just one step away from achieving your desired mylar bags - converting customized mylar bags using our Totani machines.Our machines come equipped with multiple auxiliary units for custom add-on options, such as rounding bag corners, shaping bag by mold knife, adding zippers, tear notches, laser inner-lines, hang holes, spouts, caps, degassing valves,
embossing, and hot foil stamping. Applying some of these unique features to your custom bags can greatly elevate the consumer experience and enhance your brand identity.

To comply with government law enforcement, we offer child-resistant featured zippers for custom weed bags. Foiling and embossing can also be used to enhance the branding and aesthetics of the weed packaging. Mold knives are utilized to cut your customized bags into the desired shape and size. Zippers can be added for easy access, and spouts can be included for liquids or powders. Tear notches provide easy opening, while caps offer a more secure seal. With all of these custom add-on options, mylar bags can be designed to suit specific requirements, whether it's for product protection, convenience, or marketing purposes. With such a variety of options, mylar bags are a versatile and customizable packaging solution for any industry.

There are more specific details to consider:

1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
Initially, the printed mylar film must be laminated with other barrier film, depending on the desired material structure. Following this process, the laminated film must be left to mature for 48 hours before it's ready for bag conversion. Our top-notch bag converting machines operate at high speeds but maintain a steady pace, making it easier to fulfill large custom orders within tight deadlines. In fact, we
have twenty production lines available for your service, ensuring our ability to meet high volume demands on a large-scale-production basis.Initially, the printed mylar film must be laminated with other barrier film, depending on the desired material structure. Following this process, the laminated film must be left to mature for 48 hours before it's ready for bag conversion. Our top-notch bag converting machines operate at high speeds but maintain a steady pace, making it easier to fulfill large custom orders within tight deadlines. In fact, we have twenty production lines available for your service, ensuring our ability to meet high volume demands on a large-scale-production basis.Our typical turnaround time is 10-15 business days after the approval of art file.
After quality checking and packing, your custom mylar bags are ready to be shipped.
Customize bag style including bag type, size, shape, material, printing help your brand stand out in the market competition.

1st Step

Choose Bag Shape

The first step of customization is to choose a proper packaging shape of mylar bags. You may have noticed mylar bags come in various shapes and sizes. Custom shaped mylar bags are perfect for packaging candies, gummies, marijuana edibles, and other cannabis-based products. Unlike rectangular bags, these novelty bags are often die-cut into cute shapes such as circles, rounds, backpacks, bottles, and even rainbows. They come in various sizes and capacities, and can be uniquely designed with your custom logo to enhance your packaging collection. We use high-quality molds to construct neat shaped bag for custom weed packaging. We always have customized pouch solutions to fit for your requirement.

Custom Sized Mylar Bags

Bag size depends primarily on the volume of product you want to package. But you may find 1 pound mylar bags come in various sizes by different mylar bags manufacturers. Meanwhile, 1 lb potato mylar bags can't be of the same size as 1lb salt or flour bags. So how to get the most suitable mylar bags for your specific ackaged items? The solution is to have a custom size bag. We have assembled a variety of bags to fit for common products and create a detailed size guideline in PDF file. Download this size chart to make a reference. All the sizes shown in the chart are customizable in case when you want it to be smaller or bigger. Below we have listed the most popular bags. Also if you need to make small variations to the size measurements, please let us know, we can have it custom made for you.
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset

Choose Bage Type

Do you need mylar bags to stand on the shelf, hang on the pegboard hooks, lay flat in the freezer, or to fit in a bucket with lid? We can customize any types of bags. There are four main types of custom mylar bags, including stand-up bags, flat bags, side gusset bags, and block bottom bags. These bags are ideal for showcasing and storing various products such as snacks, nuts, coffee beans, candies, gummies, marijuana edibles, freeze dried fruits, herbs, spices, pet food, etc. It's evident gusseted mylar bags can hold more than flat mylar bags with the same width and height dimensions. Thus the four type bags are custom sized based on their shapes. Typically they come in sizes ranging from small 8th bags to medium 1 pound or 1 gallon bags, but rarely to large 5 gallon, or extra large 10 gallons bags. Flat mylar bags is good for single serve packaging, stick packs, retort packaging, vacuum packaging and large volume food storage. Flat bags have actually the most robust bag structure. The 3-side-seal is simple and reliable to offer an air-tight protection for products inside. They often appear as vacuum package, retort bags or food storing mylar bags with aide of oxygen absorbers. We offer a full category of four bags types that can be customized and printed for our customers.

Print Bag Template, Test Bag Size and Fitting

To ensure your mylar bags are the correct size for your products, it's important to choose the right size to create an accurate template. Once you've printed out the template, you can cut and assemble a real bag to test the size and volume. If you're new to mylar bag manufacturing, we have a helpful video showing the full process. We also offer free bag templates with width, height, and gusset dimensions. Simply download our ready-to-use template and customize it with your design. We also offer additional features like hang holes, windows, tear notches, zippers, and hang holes.

Contact our designer for modifications and start creating your custom mylar bags today.

What is your lead time for digital printing bags

We are proud to announce that this year, we have made it possible to print glossy transparent windows on matte mylar bags using digital printers, thanks to our years of hard work and dedication. For several years, our customers expressed a strong desire for this capability, and we are thrilled to finally be able to meet their needs with our cutting-edge technology. With this new capability, you no longer need to worry about design modifications when transitioning to rotogravure printing. Rest assured that you can showcase your product beautifully through the transparentwindow, even with small trial orders.

How to make custom printed mylar bags

What are mylar bags made

1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset
1/4 oz – 4.0 " x 6.63 " +2 " gusset

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